Neutralization
Removing color contaminants with bleaching earth.
Cutting-Edge Technology
Advancing Quality and Efficiency
Early Years
Conventional Production Processes
When we first began production in 1992, we adopted the conventional production process in line with industry trends. This traditional method was labor-intensive and time-consuming, consisting of multiple stages to ensure oil purity and quality. The key steps included:
While effective, these processes were eventually replaced by more advanced technologies as we scaled our operations.
Reengineering for Excellence
Continuous Process Adoption
In our ongoing commitment to quality and innovation, we reengineered our production processes in 2003 and 2008, integrating cutting-edge technology to improve efficiency and product consistency. In partnership with the world-renowned Belgian company Desmet Bellestra, we introduced fully automated production systems powered by the Siemens S7 control system, ensuring precise control and uniformity across all production stages.
We also replaced the conventional neutralization process with Oil Centrifugal Clarifying and Separating Technology from Westphalia Separators (Germany). This advanced technology enables us to achieve superior oil clarity and separation, further enhancing the quality of our products.
We also replaced the conventional neutralization process with Oil Centrifugal Clarifying and Separating Technology from Westphalia Separators (Germany). This advanced technology enables us to achieve superior oil clarity and separation, further enhancing the quality of our products.
Continuous Process Production
Innovation in Every Stage
The adoption of continuous process plants has been a key factor in the company’s growth and success. These fully automated, computerized systems have allowed us to deliver consistent quality while minimizing production costs and waste. With a focus on energy efficiency, reduced manpower, and controlled chemical consumption, we have significantly improved both our environmental footprint and operational efficiency.
Our PLC-controlled pressing and filtering systems ensure precise dosing of activated bleaching earth for optimal color removal, while maintaining product safety and quality. As a result, our products now have a longer shelf life, improved taste, and odor—all thanks to shorter processing times and simplified handling processes.
Our PLC-controlled pressing and filtering systems ensure precise dosing of activated bleaching earth for optimal color removal, while maintaining product safety and quality. As a result, our products now have a longer shelf life, improved taste, and odor—all thanks to shorter processing times and simplified handling processes.
Commitment to Continuous Improvement
We are constantly exploring new technological innovations to enhance the quality of our oils and banaspati. Our use of low-energy systems, minimized process losses, and reduced chemical consumption helps us maintain a sustainable production model while continuing to deliver products that meet the highest standards of excellence.
With each technological upgrade, we stay true to our mission of providing our customers with the purest, safest, and most flavorful oils and ghee available in the market today.
With each technological upgrade, we stay true to our mission of providing our customers with the purest, safest, and most flavorful oils and ghee available in the market today.
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